Elgin Separation Solutions pioneered the packaged mud recycling system decades ago. Operators quickly came to know these systems as durable, long-lasting, with high-quality sophistication and maximum performance.

Over the years, Elgin has continued to innovate these systems and was first to introduce a proprietary ‘Smart Panel’ control technology that provides full pump automation resulting in dramatically less operator attention.  Advanced ‘Cruise-Control’ automation independently turn pumps on and off based on tank fluid levels to maximize pump life. In addition, an onboard Wi-Fi network provides full wireless system control from any Smart Phone, Tablet or PC.  No competing system in the market provides for this level of system automation.

With the introduction of Elgin’s Hyper-G™ shaker in 2012, sticky reactive solids became manageable utilizing a dual-motion, variable speed vibrator motor configuration that is fully adjustable during operation without having to shut down. Patented ‘Water-Fall’ screen system design dramatically reduces the potential for solids bypass typically encountered by damaged screen gaskets, improper installation, and flooding of the rear screen by fluid. Additionally, the 6-panel, dual-deck design ranks highest in screening surface area compared to the competition.

New for 2020, Elgin’s KEMTRON 600X™ turn-key mud recycling system rises above the competition with improved design and performance today’s drilling contractors need to maximize operation.

Redesigned from the ground up, this unit features abrasion resistant slurry pumps with mechanical seal thermal siphon technology, high jet shear hopper mixing system, next generation composite wave screens, Tier-4 sound-attenuated generator package, onboard pressure washer with dedicated tank, ball valve flow control, hydraulic leveling jacks for quick onsite installation, ergonomic fold-up ladder and pump winterization access valves.

No other solutions on the market can outperform the new KEMTRON 600X™ Turn-Key Mud Recycling System. Increase your operation’s performance with the industry’s leading turn-key solution.

Abrasion Resistant Slurry Pumps
Rubber-lined slurry pumps are designed to dramatically improve both the pump life and ease of operation.  Onboard thermal siphon system allows pumps to run dry without damage. No competing system in the market provides abrasion resistant centrifugal slurry pumps.

Next Generation Composite Pre-Tensioned Wave Screens
Elgin’s proprietary composite wave screens provide for 46% more surface area.  Combined with Elgin’s dual-deck shaker, no shaker in the market provides for more screening surface area.  

‘Smart Panel’ Control Technology
Designed with clean and dirty tank level sensors, the KEMTRON 600X™ provides full pump automation resulting in dramatically less operator attention.  Advanced ‘Cruise-Control’ automation independently turn pumps on and off based on tank fluid levels to maximize pump life. Also available with full wireless control from any Smart Phone Tablet or PC.  No competing system in the market provides for this level of system automation. 

High Efficiency Jet Shear Mixing
Onboard jet shear system ensures efficient mixing of soluble polymers and bentonite used in water-based drilling fluids, therefore, eliminating “fish eyes.” Drilling fluid yield and gel strength properties are instantly obtained with hydraulic shearing of bentonite or organophilic clays. 

Patented Screen Deck Design
Elgin’s Hyper-G™ shaker incorporates a patented “water-fall” screen system that dramatically reduces the potential for solids bypass typically encountered by damaged screen gaskets, improper installation, and flooding of the rear gasket by fluid.   By having the discharge of each screen fall to the top of the next screen, the rear gasket area’s exposure to fluids is significantly reduced.   This maximizes that performance of the shaker.

Hydraulically Operated Leveling Jacks
Elgin’s premium engineered trailers are designed for durability and dependability.  Combined with hydraulic leveling jacks, no system can be deployed more efficiently. 

Sound-Attenuated Generator Packages
Using Perkins™ engines and Stamford™ alternators, Elgin’s generator packages are provided with the industry’s most sound-attenuated generator enclosures.   

Ball Valve Flow Control
Elgin has eliminated traditional gate valves and incorporated a series of ball valves to reduce valve washout and maintenance.  

Pump Winterization
Built in access valves for easy pump system winterization.

Onboard Pressure Washer
Onboard pressure washer is calibrated for easy screens cleaning without damaging the wire cloth. Elgin’s newest KEMTRON 600X™ incorporates a completely independent polyurethane  pressure washer tank.

Contact Elgin today and see how our turn-key mud recycling systems can maximize your operations.